No. |
Item |
Consump. /hr |
1 |
Paper |
180 KG |
2 |
Electricity |
245 KWh |
3 |
Water |
1 Ton |
4 |
Natural Gas |
60 M3 |
5 |
0# Diesel Oil |
50 KG |
6 |
LPG |
50 KG |
7 |
Water Resist |
2.5 KG |
8 |
Labor |
6 persons |
9 |
Housing Rent |
- |
1. Pulp Preparation System |
TFiber raw materials after manually weighing, are conveyed into the hydrapulper and mixed with water to form a slurry. The slurry will be pumped to different tanks for the purpose of additive mixing, dilution, cleaning, refining and so on, to become suitable for production of target products. The tanks are to be built above the ground level, and equipments all on above-ground level, for better energy-saving, cleanness and maintenance.
Pulp Preparation System |
84.1 KW / 95.6 KW |
Hydrapulper |
55KW, 3m3, 4-6% |
Impurity Separator |
Excl. |
Consistency Controller |
Excl. |
2. Forming System |
The forming machine of HGHY’s XZ4-16040 is proven high efficient and reliable, with the unique air chamber design of HGHY’s own patent. Raw material forms into wet forms on the molds automatically, then it will be transferred to the drying line automatically for further process. There is one bath spray system for the wet forms, and one high pressure spray system for the empty molds, to ensuring good quality of products and cleaning of forming molds.
A preheating hood installed on the rotary, helping to save energy fuel consumption for later drying process, as well as minimizing deformation of products.
Forming Machine |
XZ8-16040 |
Machine Type |
Single Rotary |
Motor Power |
7.5 KW |
Platen Size |
1600 x 400 mm |
Suction Molds |
8 Sides x 4 Molds |
Transfer Molds |
1 Side x 4 Molds |
Preheating Hood |
Incl.
|
3. Drying System |
The drying line has 6 layers, products pass through on carriers driven by chains. The drying line heated by hot air which supplied by the air heater, heating fuel can be gas, diesel or LPG. Product moisture content will reduce from approx. 70% to 8% after the drying line, and then automatically are tipped off to a conveyor for going to stacking and packing system.
Drying System |
HR6-16033-11E |
Air Blower Power |
30 KW |
Number of Layers |
6 |
Length of Drying Section |
11 M |
Fuel Options |
Direct air heating by burner of Natural Gas, Diesel or LPG; Indirect air heating by boiler of thermal oil as intermedia heating by biomass or coal. |
4. Conveying and Auto Hotpress System |
Mechanic system greatly amplify pressure generated from servo motor.
Pressure boosting structure release lower pressure at the beginning, and second stage booted it to 40mt. Create ideal surface condition, makes printing afterwards easy.
Compressed Air System |
22 KW, 3.5m3/min |
5. Molds |
CNC processed tooling guarantee finished dimension the same to original samples.
Specific product design need to be confirmed as per samples provided by the Buyer.
Tell us your demand below. We will reply in 24 hours. Look forward to cooperating with you!
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