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Semi-automatic Tableware Machine
HGHY semi-automatic bagasse tableware making machine bridges the gap between fully manual and fully automated systems, offering a balanced solution that combines elements of automation with manual intervention. These machines are designed to provide higher efficiency and productivity compared to manual machines, while being more affordable and simpler to operate than fully automated systems. Semi-automatic machines are ideal for medium-scale production and businesses looking to scale up from manual processes.
Daily Capacity: Up to 500KG
Reciprocating Technology
A cost-effective choice
Semi-automatic bagasse tableware making machines offer a cost-effective solution for medium-scale production, combining elements of automation with manual intervention to increase efficiency and productivity. These machines provide a balance of flexibility, affordability, and quality, making them ideal for businesses looking to scale up from manual processes or streamline their production operations. By implementing cost-saving strategies and optimizing production processes, businesses can achieve sustainable and profitable operations in the eco-friendly tableware market.
Pulp Tableware Raw materials: Utilize renewable plant fiber resources such as bagasse, wheat straw, reed, moso bamboo and other plant fibers.
Final products:
Have you ever seen 10 robots working together in one factory? This new technology, developed for an emerging market, has sold over 100 units since its launch. It’s ideal for producing plates, fast food boxes, bowls, cups, and other eco-friendly paper fiber tableware products.
Pulp Tableware Raw materials: Utilize renewable plant fiber resources such as bagasse, wheat straw, reed, moso bamboo and other plant fibers.
Final products: Disposable Lunch box, Disposable Dinner Plates, Disposable Bowls, Disposable Cup, Hamburger Box, Premium Egg Carton
Main Features
- Flexible, precise, and stable production
- Safe and simple operation and maintenance
- Small investment, adaptable to all types of tableware production
Technical Parameters
Working Process of Semi-automatic Tableware Machine
Pulping making system:
In the pulping process, different proportions of plant fiber pulp cardboards are first placed into the pulper, where water is added and the mixture is broken down. This mixture is then processed into a cotton-like fiber thick slurry using a deflaking machine and a refiner as needed. The slurry is then transferred to the pulp mixing tank by a pulp pump. Based on the performance requirements of the molded pulp product, appropriate amounts of additives and water are added to the pulp mixing tank in a specific order and stirred thoroughly to prepare the required pulp for molding. The prepared material is then transferred to the slurry supply tank, ready to be transported to the molding machine.
Forming system:
The slurry is vacuum-formed into a coating on the suction molds. People transfers the coated molds to the hot pressing stage. Simultaneously, another People picks up dried products from a different hot pressing stage and moves them to the auto trimming machine. After trimming, the finished products are automatically stacked, counted, and prepared for final packaging.
Vacuum system:
A vacuum system in a pulp molding line is essential for forming and dewatering processes, ensuring the efficient production of molded pulp products like Disposable paper tableware, high-end paper-plastic packaging, egg trays, fruit trays, and other packaging materials. This system involves several components that work together to create, maintain, and control the vacuum necessary for the pulp molding process.
Proper design, operation, and maintenance of the vacuum system are essential for optimal performance. Advances in automation, energy recovery, and sustainability are driving improvements in vacuum system technology, contributing to more efficient and environmentally friendly pulp molding operations.
Air-pressure system:
Air compression systems are vital in the pulp molding production line, providing the necessary compressed air for various functions such as powering pneumatic equipment, controlling valves, and assisting in the drying and demolding processes. These systems ensure that the production line operates efficiently, reliably, and safely.
Proper design, operation, and maintenance of the air compression system are essential for ensuring the efficiency, reliability, and safety of the production process. Advances in automation, energy efficiency, and sustainability are driving improvements in air compression technology, contributing to more efficient and environmentally friendly pulp molding operations.
Unique Features of Semi-automatic Tableware Machine
1. Energy Efficiency Upgrades: Implementing energy-efficient components and systems to reduce operational costs.
2. Preventive Maintenance: Regular maintenance schedules to prevent breakdowns and extend machinery lifespan.
3. Optimized Layout: Designing production facility layout to minimize material handling and streamline processes.
4. Bulk Material Purchase: Buying raw materials in bulk to reduce costs and ensure a consistent supply.
5. Training and Skill Development: Investing in operator training to enhance efficiency and reduce errors.
6. Waste Minimization: Implementing practices to reduce material waste and recycle scrap materials.
Why Choose HGHY Semi-automatic Tableware Machine
HGHY is China’s high-tech enterprise dedicated to the research, development, and manufacturing of paper molding equipment. Withnearly 30 years of hands-on experience in project operations, our aim is to construct top-tier machines. Our service network spans many countries and regions globally, with over 2,000 sets of equipment sold and more than 20,000 satisfied customers served.
Personalized one-on-one consultation services for customers.
Tailored private products
Provision of comprehensive plant layout and planning
On-site installation with door-to-door service - Our engineers will assist in installation and troubleshooting until the equipment operates smoothly
Training for your staff and complimentary technical consultation services
Lifetime service support for all devices
Our Clients from the World
HGHY is not only producing high-quality machines in China but also is able to export and install the machines all over the world. In past decades, HGHY has sold the egg tray plants to more than 70 countries across the 5 continents.
Asia: China, South Korea, Vietnam, Thailand, Philippines, Malaysia, Indonesia, India, Turkey, Iran, Saudi Arabia, Yemen, Kazakhstan, Uzbekistan, Turkmenistan, Iraq, Oman, Lebanon, Syria, Azerbaijan, Tajikistan, Israel, Jordan, UAE
Europe: United Kingdom, France, Denmark, Poland, Czech Republic, Hungary, Ukraine, Russia, Serbia, Slovakia, Belarus, Lithuania, Estonia, Bulgaria, Italy
Africa: Egypt, Libya, Algeria, Morocco, Tunisia, Mali, Sudan, Nigeria, Cameroon, Uganda, South Africa, Zimbabwe, Kenya, Ethiopia, Mauritius, Seychelles, Tanzania
North America: United States, Mexico
Central America: Honduras, Guatemala
Oceania: Australia, New Zealand, Fiji
South America: Colombia, Ecuador, Brazil, Argentina, Uruguay, Peru, Chile, Bolivia
learn more
Explore more support and services from HGHY and learn more about pulp molding equipment.
Pulp Forming Equipment Center
HGHY has all types of pulp molding equipment technologies and solutions.
Mould Production and Service
Exquisite mold processing technology is a reliable guarantee for the quality of molded pulp products.
Equipment Operation Video
Learn more about the pulp forming process for molded pulp packaging.
